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Hoshinkanri

Strategic policy deployment system for automotive manufacturing. Cascades Group-level targets to shop floor through X-Matrix, catchball process, and bowling chart tracking. USE WHEN user says 'hoshin', 'x-matrix', 'catchball', 'bowling chart', 'strategy deployment', 'cascade objectives', 'breakt...

SKILL.md

Full skill instructions

Hoshin Kanri - Strategic Policy Deployment

When to Activate This Skill

  • "Create an X-Matrix for [objective]"
  • "Help me cascade [Group target] to departments"
  • "Set up bowling chart for [KPI]"
  • "Prepare catchball documentation"
  • "Monthly Hoshin review template"
  • "A3 problem solving for red objective"
  • "Integrate Hoshin with our quality objectives"

Core Concepts

The Hoshin Kanri System

VISION (3-5 Year)
      |
      v
BREAKTHROUGH OBJECTIVES (Annual)
      |
      v (Catchball)
ANNUAL OBJECTIVES (Departmental)
      |
      v (Catchball)
IMPROVEMENT PRIORITIES (Projects/​Initiatives)
      |
      v
KEY PERFORMANCE INDICATORS (Metrics)
      |
      v
DAILY MANAGEMENT (Shop Floor Execution)

X-Matrix Structure

The X-Matrix connects strategy to execution on a single page:

                    ANNUAL OBJECTIVES (North)
                    [What we must achieve this year]
                            |
    +-----------------------+------------------------+
    |                       |                        |
BREAKTHROUGH           CORRELATION            IMPROVEMENT
OBJECTIVES             MATRIX                 PRIORITIES
(West)                 (Center)               (East)
[3-5 year goals]       [Relationships]        [Projects/​Initiatives]
    |                       |                        |
    +-----------------------+------------------------+
                            |
                    TARGETS/​KPIs (South)
                    [How we measure success]

Correlation Symbols:

  • Strong correlation (primary driver)
  • Moderate correlation (supporting)
  • Weak correlation (indirect impact)

The Catchball Process

Definition: Bidirectional negotiation ensuring alignment and buy-in across levels.

NOT: Top-down directives presented for rubber-stamp approval.

Process:

  1. Leadership proposes breakthrough objectives
  2. Next level reviews against capabilities and constraints
  3. Counter-proposals and adjustments made
  4. Iterate until consensus reached
  5. Document agreements and accountabilities
  6. Repeat cascade to next level

Key Questions at Each Level:

  • "Is this achievable with our current resources?"
  • "What obstacles do you foresee?"
  • "What support do you need?"
  • "What can you commit to?"

Bowling Chart Tracking

Purpose: Visual monthly tracking of Hoshin objectives

Structure:

OBJECTIVE: [Name]
OWNER: [Named Person - NOT department]
+-------+-----+-----+-----+-----+-----+-----+-----+
| Month | Jan | Feb | Mar | Apr | May | Jun | YTD |
+-------+-----+-----+-----+-----+-----+-----+-----+
| Target| X.X | X.X | X.X | X.X | X.X | X.X | X.X |
| Actual| X.X | X.X | X.X |     |     |     | X.X |
| Status| G/​Y | G/​Y | R/​Y |     |     |     | R/​Y |
+-------+-----+-----+-----+-----+-----+-----+-----+

Status Colors:

  • GREEN: On or ahead of target
  • YELLOW: Within acceptable variance (define %)
  • RED: Behind target - requires A3

Review Cadence (Aligned with Q2/​Q3 Group Cycle)

TimingActivityTemplate
Q2-Q3Annual Hoshin Planningtemplates/​annual-planning.md
Q4Department Cascadetemplates/​catchball-record.md
MonthlyBowling Chart Reviewtemplates/​monthly-review.md
QuarterlyFormal Hoshin Reviewtemplates/​quarterly-review.md
As NeededA3 Problem Solvingtemplates/​a3-template.md

Integration Points

With IATF 16949

IATF ClauseHoshin Element
5.1 LeadershipX-Matrix ownership
6.1 PlanningRisk-based objectives
6.2 Quality ObjectivesHoshin targets
9.3 Management ReviewMonthly/​Quarterly reviews
10.3 ImprovementPDCA/​A3 countermeasures

With AutomotiveManufacturing Skill

Hoshin objectives cascade to:

  • PFMEA priority updates
  • Control Plan revisions
  • Work Instruction updates

Common Failure Modes to Avoid

  1. Too Many Objectives - Limit to 3-5 breakthrough goals
  2. Department Ownership - Assign to named INDIVIDUALS
  3. Skipping Catchball - True dialogue, not rubber-stamping
  4. Ceremonial Reviews - Problem-solve, don't just report
  5. No Daily Connection - Link to shop floor management
  6. Leadership Drift - Sustained executive engagement required

Templates Available

TemplatePurposeLocation
X-MatrixStrategy visualizationtemplates/​x-matrix.md
Catchball RecordDocument negotiationstemplates/​catchball-record.md
Bowling ChartMonthly trackingtemplates/​bowling-chart.md
Monthly ReviewMeeting agendatemplates/​monthly-review.md
A3 TemplateProblem solvingtemplates/​a3-template.md
Annual PlanningYear kickofftemplates/​annual-planning.md
X-Matrix ExcelSpreadsheet formattemplates/​x-matrix-excel.md
PowerPoint ReadyPresentation contenttemplates/​hoshin-powerpoint.md

Quick Reference

Cascade Translation Example

Group Target: 8% BOM Cost Reduction

LevelObjectiveOwnerKPI
Division8% BOM reductionDivision LeadTotal BOM variance
Engineering4 VA/​VE projectsEng. ManagerSavings per project
ProcurementSupplier consolidationProc. ManagerPPV improvement
ManufacturingScrap reductionProd. ManagerScrap %
Shop FloorFirst-pass yieldLine LeadFPY %

Review Meeting Structure (30-45 min)

  1. Review bowling charts (15 min)

    • Green: Acknowledge, move on
    • Yellow: Brief discussion, monitor
    • Red: Assign A3, set deadline
  2. A3 updates (15 min)

    • Progress on active countermeasures
    • New issues surfaced
  3. Decisions needed (10 min)

    • Resource requests
    • Escalations
    • Target adjustments
  4. Action items (5 min)

    • Capture, assign, date

Key Principles

  1. Vital Few - Focus on breakthrough, not incremental
  2. Catchball - Alignment through dialogue
  3. PDCA - Plan-Do-Check-Act at every level
  4. Visual Management - X-Matrix, bowling charts visible
  5. Named Owners - Individual accountability
  6. Regular Cadence - Monthly reviews non-negotiable
  7. A3 Discipline - Structured problem-solving for red items

Extended Context

For comprehensive methodologies and detailed guidance: read ~/​.claude/​skills/​HoshinKanri/​CLAUDE.md

For templates: ls ~/​.claude/​skills/​HoshinKanri/​templates/

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