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Abaqus Fatigue Analysis Skill

abaqus-fatigue-analysis

Workflow for fatigue and durability analysis - cycle counting, damage accumulation, and fatigue life prediction.

SKILL.md

Full skill instructions

Abaqus Fatigue Analysis Skill

Predict fatigue life from FEA stress results using S-N curves and damage accumulation.

When to Use This Skill

Route here when user mentions:

  • "fatigue", "how many cycles", "fatigue life"
  • "durability", "S-N curve", "cycles to failure"
  • "rainflow counting", "Miner's rule"
  • "high-cycle fatigue", "low-cycle fatigue"

Route elsewhere:

  • Just stress analysis → /​abaqus-static-analysis
  • Crack propagation → specialized fracture tools
  • Static strength check → /​abaqus-static-analysis

Important: Abaqus Fatigue Limitations

Abaqus has limited native fatigue capabilities. The typical workflow is:

  1. Run structural analysis in Abaqus (stress/​strain results)
  2. Extract stress history from ODB
  3. Apply fatigue criteria externally (Basquin, Miner's rule)

For full fatigue analysis, consider external tools: fe-safe, nCode, FEMFAT.

Prerequisites

Before fatigue analysis:

  1. ✅ Completed static or dynamic analysis with converged results
  2. ✅ Material fatigue data (S-N curve or Coffin-Manson parameters)
  3. ✅ Stress output at critical locations

Workflow Steps

Step 1: Run Stress Analysis

Use /​abaqus-static-analysis for constant loads or /​abaqus-dynamic-analysis for time-varying.

Ensure output requests include:

  • S - Stress components (principal, Mises)
  • E - Strain components
  • PEEQ - Equivalent plastic strain (for low-cycle)

Step 2: Identify Critical Location

Find the maximum stress location:

  • Use /​abaqus-odb to extract peak stress
  • Check stress concentrations (fillets, holes, notches)
  • Consider fatigue notch factor (Kf) vs stress concentration (Kt)

Step 3: Extract Stress History

For constant amplitude: single max/​min stress values. For variable amplitude: full stress-time history for rainflow counting.

Step 4: Apply Fatigue Criteria

Use appropriate method based on loading and life regime.

Step 5: Calculate Life and Damage

Apply Basquin equation for life, Miner's rule for cumulative damage.

Key Decisions

Fatigue Approach

ApproachWhen to UseData Needed
Stress-life (S-N)High-cycle (N > 10^4)S-N curve
Strain-life (e-N)Low-cycle (N < 10^4)Coffin-Manson params
Fracture mechanicsCrack growthda/​dN curve

Loading Type

LoadingAnalysis Method
Constant amplitudeSingle static analysis
Variable amplitudeMultiple loads + rainflow
ProportionalSingle load case
Non-proportionalCritical plane method

Mean Stress Correction

MethodUse Case
GoodmanConservative, tensile mean
GerberLess conservative
SoderbergVery conservative
SWTStrain-life with mean stress

What to Ask the User

If unclear, ask:

  • Material fatigue properties? S-N curve coefficients or test data?
  • Loading type? Constant amplitude or variable (spectrum)?
  • Mean stress? Fully reversed (R=-1) or with mean stress (R=0)?
  • Critical location known? Or need to find max stress?
  • Life target? What's the required number of cycles?

Key Parameters

ParameterTypical ValuesNotes
S-N slope (b)0.08-0.15Lower = longer life
Endurance limit40-50% UTS (steel)Stress below which infinite life
Fatigue notch factor (Kf)1.0-3.0Kf = 1 + q(Kt-1)
Notch sensitivity (q)0.7-0.95Higher for stronger steels

Troubleshooting

ProblemCauseSolution
Unrealistically short lifeStress singularityUse Kf correction, refine mesh away from singularity
Wrong unitsMPa vs Pa mismatchVerify stress units match S-N data
Unconservative predictionMissing mean stressApply Goodman/​Gerber correction
Very long calculated lifeStress below endurance limitCheck if stress > endurance limit

Related Skills

  • /​abaqus-static-analysis - Base stress analysis
  • /​abaqus-dynamic-analysis - Time-varying loading
  • /​abaqus-amplitude - Cyclic loading definition
  • /​abaqus-odb - Extract stress history from results

Code Patterns

For API syntax, equations, and code examples, see:

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